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MANUAL NO. SIEP C710606 31A
Technical Manual
YASKAWA AC Drive-J1000
Type: CIMR-JU
Compact V/f Control Drive
Models:
200 V Class, Three-Phase Input: 0.1 to 5.5 kW
200 V Class, Single-Phase Input: 0.1 to 2.2 kW
400 V Class, Three-Phase Input: 0.2 to 5.5 kW
To properly use the product, read this manual thoroughly
and retain for easy reference, inspection, and maintenance.
Ensure the end user receives this manual.
3
2
1
4
5
6
7
8
A
B
C
D
Receiving
Mechanical Installation
Electrical Installation
Parameter Details
Troubleshooting
Specifications
Parameter List
Standards Compliance
Start-Up Programming &
Operation
Periodic Inspection &
Maintenance
Peripheral Devices &
Options
MEMOBUS/Modbus
Communications
Vista de pagina 0
1 2 3 4 5 6 ... 241 242

Indice de contenidos

Pagina 1 - YASKAWA AC Drive-J1000

MANUAL NO. SIEP C710606 31ATechnical ManualYASKAWA AC Drive-J1000Type: CIMR-JUCompact V/f Control DriveModels: 200 V Class, Three-Phase Input: 0.1 to

Pagina 2

i.1 PrefaceYaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection andapplication of Yas

Pagina 3 - Table of Contents

ONONOFFOFFONOFFRun commandBaseblock commandOutput frequencyDuring RunFigure 5.20 During Run Time ChartSetting 1: Zero SpeedTerminal closes whenever

Pagina 4

Status DescriptionOpen Output frequency exceeded L4-01 + 2 Hz.Closed Output frequency is below L4-01 or has not exceeded L4-01 + 2 Hz.Note: The detect

Pagina 5

Status DescriptionOpen DC bus voltage is above the undervoltage level.Closed DC bus voltage has fallen below the undervoltage level.Setting 8: During

Pagina 6

Setting 3C: LOCAL/REMOTE StatusOutput terminal closes while the drive is set for LOCAL and opens when in REMOTE.Status DescriptionOpen REMOTE: The sel

Pagina 7

0V10 V100%-100%Analog input voltageAnalog input valueFigure 5.27 Analog Input without Limit (Bias Setting -100%)Setting 2: 4 to 20 mA Current InputThe

Pagina 8

10 V5 V0 VGain = 200 %100 %Frequecny referenceBias = 0 %E1-04Figure 5.29 Frequency Reference Setting by Analog Input with Increased Gain• Bias H3-04 =

Pagina 9 - Preface & General Safety

uH4: Multi-Function Analog Output Terminal AMThese parameters assign a function to analog output terminal AM for monitoring a specific aspect of drive

Pagina 10 - Terms and Abbreviations

5.7 L: Protection FunctionsuL1: Motor Protection FunctionsnL1-01: Motor Overload Protection Function SelectionThe drive has an electronic overload pro

Pagina 11

Overload Tolerance Overload Characteristics Cooling Ability100150110100120167 20055500Rated Speed=100% Speed60 sec.ContinuousADB(60 Hz)Speed (%)Torque

Pagina 12

Setting 0: Disabled (default)If power is not restored within 15 ms, a Uv1 fault will result and the drive will stop the motor.Setting 1: Enabled, with

Pagina 13 - Drive Label Warnings

i.2 General SafetyuSupplemental Safety InformationGeneral Precautions• The diagrams in this manual may be indicated without covers or safety shields t

Pagina 14 - Quick Reference

Stall Prevention Level During AccelerationL3-02L3-02-15%Output currentOutput frequencyTimeTimeControls the output frequency to prevent the motor from

Pagina 15 - Receiving

Output FrequencyDeceleration characteristics when Stall Prevention wastriggered during deceleration Timespecified deceleration timeFigure 5.36 Stall P

Pagina 16 - 1.1 Section Safety

Refer to H2-01: Terminal MA/MB/MC Function Selection on page 99, Settings 2, 4, and 5.nL4-07: Speed Agreement Detection SelectionDetermines when frequ

Pagina 17 - Nameplate

Motor current / torqueL6-0210 % hysteresisTorque detection (NO) L6-03ONL6-0310 % hysteresisONFigure 5.37 Overtorque Detection OperationNote: The tor

Pagina 18 - Three-Phase 400 V

Setting 0: DisabledDisables the braking resistor protection. Use this setting for any braking option other than the Yaskawa ERF Type resistor.Setting

Pagina 19

2. The value is preset to the appropriate value when the drive is shipped. Change the value only when using Side-by-Side installation or whenmounting

Pagina 20 - 1.3 Component Names

5.8 n: Special AdjustmentsThe n parameters handle a variety of specialized adjustments and functions, including Hunting Prevention.un1: Hunting Preven

Pagina 21

5.9 o: Operator Related SettingsThese parameters concern the various functions and features of the digital operator.uo1: Display Settings and Selectio

Pagina 22

No. Name Setting Range Defaulto2-04 Drive Model Selection -Depending on drivesizeNote: 1. Refer to Defaults by Drive Capacity (o2-04) and ND/HD (C6-01

Pagina 23 - Mechanical Installation

0: READ ProhibitedThe data in the operator are write protected. The READ operation cannot be performed.1: READ PermittedThe data in the operator are n

Pagina 24 - 2.1 Section Safety

DANGERBefore servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supplyis turned off. The c

Pagina 25

No. Name Setting Range Defaulto4-09 IGBT Maintenance Setting 0 to 150% 0%no4-11: U2 InitializationWhen the drive is initialized, the fault history mon

Pagina 26 - 2.2 Mechanical Installation

5.10 U: Monitor ParametersMonitor parameters let the user view various aspects of drive performance as it is shown on the operator display.Some monito

Pagina 27

5.10 U: Monitor ParametersThis Page Intentionally Blank122YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual

Pagina 28

TroubleshootingThis chapter provides descriptions of the drive faults, alarms, errors, related displays, and possiblesolutions. This chapter can also

Pagina 29 - IP20/Open-Chassis Drives

6.1 Section Safety DANGERElectrical Shock HazardDo not connect or disconnect wiring while the power is on.Failure to comply will result in death or se

Pagina 30

NOTICEObserve proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.Failure to comply may result in ESD damage to

Pagina 31 - Electrical Installation

6.2 Motor Performance Fine TuningThis section offers helpful information for counteracting oscillation, hunting, or other faults that occur while perf

Pagina 32 - 3.1 Section Safety

6.3 Drive Alarms, Faults, and ErrorsuTypes of Alarms, Faults, and ErrorsCheck the LED operator for information about possible faults if the drive or m

Pagina 33

LED Operator Display Name PageoL1 Motor Overload 131oL2 Drive Overload 132oL3 Overtorque Detection 1 132oPr Operator Connection Fault 132ov Overvoltag

Pagina 34 - Control circuit

6.4 Fault DetectionuFault Displays, Causes and Possible SolutionsTable 6.7 Detailed Fault Displays, Causes and Possible SolutionsLED Operator Display

Pagina 35

NOTICEObserve proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.Failure to comply may result in ESD damage to

Pagina 36

Cause Possible SolutionHardware is damaged. Replace the drive.LED Operator Display Fault NameCPF22A/D Conversion FaultA/D conversion error.Cause Possi

Pagina 37

The load is too heavy.• Measure the current flowing into the motor.• Replace the drive with a larger capacity unit if the current value exceeds the ra

Pagina 38 - 3.5 Protective Covers

Multiple motors are running off the same drive. Disable the Motor Protection function (L1-01 = “0”) and install a thermal relay to each motor.The elec

Pagina 39

Drive input power voltage is too high.• Check the voltage.•Lower drive input power voltage within the limits listed in the specifications.The dynamic

Pagina 40 - Ground Wiring

The drive input power transformer is not largeenough and voltage drops after switching onpower.Check the capacity of the drive input power transformer

Pagina 41

6.5 Alarm DetectionAlarms are drive protection functions that do not operate the fault contact. The drive will return to original status when thecause

Pagina 42 - 3.7 Control Circuit Wiring

Cause Possible SolutionsMinor FaultOutput(H2-01 = 10)Sequence errorCheck the forward and reverse command sequence and correct the problem.Note: When m

Pagina 43

Noise interference causes the drive tooperate incorrectly.• Review possible solutions for handling noise interference.• Review section on handling noi

Pagina 44 - Wiring Procedure

6.6 Operator Programming ErrorsAn Operator Programming Error (oPE) occurs when an inappropriate parameter is set or an individual parameter setting is

Pagina 45

6.7 Diagnosing and Resetting FaultsWhen a fault occurs and the drive stops, follow the instructions below to remove whatever conditions triggered the

Pagina 46 - DIP Switch S3

uWarranty InformationnRestrictionsThe J1000 was not designed or manufactured for use in devices or systems that may directly affect or threaten human

Pagina 47 - 3.8 I/O Connections

6.8 Troubleshooting without Fault DisplayThis section describes troubleshooting problems that do not trip an alarm or fault.uCannot Change Parameter S

Pagina 48 - 3.9 Main Frequency Reference

Cause Possible SolutionsThe STOP button was pressedwhen the drive was started froma REMOTE source.•When the STOP button is pressed, the drive will dec

Pagina 49

nMotor Stalls During Acceleration or With Large LoadsCause Possible SolutionsLoad is too heavy.Take the following steps to resolve the problem:•Reduce

Pagina 50 - 3.10 Braking Resistor

Cause Possible SolutionsHunting Prevention is set up incorrectly. Adjust the hunting prevention gain (n1-02).nNoise From Drive or Output Lines When th

Pagina 51

Cause Possible SolutionsLarge load triggered Stall Prevention function duringacceleration.• Reduce the load.•Adjust the Stall Prevention level during

Pagina 52 - 3.12 Wiring Checklist

Periodic Inspection & MaintenanceThis chapter describes the periodic inspection and maintenance of the drive to ensure that it receivesthe proper

Pagina 53

7.1 Section Safety DANGERElectrical Shock HazardDo not connect or disconnect wiring while the power is on.Failure to comply will result in death or se

Pagina 54 - 4.1 Section Safety

NOTICEObserve proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.Failure to comply may result in ESD damage to

Pagina 55 - & Operation

7.2 InspectionPower electronics have limited life and may exhibit changed characteristics or performance deterioration after years of useunder normal

Pagina 56 - Keys, Displays, and LEDs

Table 7.2 Periodic Inspection ChecklistInspection Area Inspection Points Corrective Action CheckedMain Circuit Periodic InspectionGeneral• Inspect equ

Pagina 57

ReceivingThis chapter describes the proper inspections to perform after receiving the drive and illustrates thedifferent enclosure types and component

Pagina 58 - DRIVE MODE

7.3 Periodic MaintenanceThe drive has various "maintenance monitors." This feature provides advance maintenance warning and eliminates the n

Pagina 59

7.4 Drive Cooling FansNOTICE: Follow cooling fan replacement instructions. The cooling fan cannot operate properly when installed incorrectly and coul

Pagina 60 - Programming Mode Details

nInstalling the Cooling FanNOTICE: Prevent Equipment Damage. Follow cooling fan replacement instructions. Improper cooling fan replacement could resul

Pagina 61

Peripheral Devices & OptionsThis chapter explains the installation of available peripheral devices and options for the drive.8.1 SECTION SAFETY...

Pagina 62

8.1 Section Safety DANGERElectrical Shock HazardDo not connect or disconnect wiring while the power is on.Failure to comply will result in death or se

Pagina 63

NOTICEObserve proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.Failure to comply may result in ESD damage to

Pagina 64 - 4.4 Start-up Flowchart

8.2 Drive Options and Peripheral DevicesThe following table of peripheral devices lists the names of the various devices/options available for Yaskawa

Pagina 65

8.3 Connecting Peripheral DevicesFigure 8.1 illustrates how the drive and motor connect together with various peripheral devices.•Refer to peripheral

Pagina 66 - No-Load Operation Test Run

8.4 Installing Peripheral DevicesThis section describes the proper steps and precautions to take when installing or connecting various peripheral devi

Pagina 67

NOTICE: Install a MC on the input side of the drive when the drive should not automatically restart after power loss. To get the full performancelife

Pagina 68 - Copy Function (Optional)

1.1 Section Safety CAUTIONDo not carry the drive by the front cover.Failure to comply may cause the main body of the drive to fall, resulting in minor

Pagina 69

uConnecting a Noise FilternInput-Side Noise FilterDrive outputs generate noise as a result of high-speed switching. This noise flows from inside the d

Pagina 70

• Radiated Noise: Electromagnetic waves radiated from the drive and cables create noise throughout the radio bandwidththat can affect devices.• Induce

Pagina 71

Close-up of V/T2-phase wiring1st pass4th pass3rd pass2nd passDEFCBAPass each wire (U/T1, V/T2, W/T3) through the core 4 times.R/L1S/L2T/L3U/T1V/T2W/T3

Pagina 72 - 5.1 A: Initialization

WARNING! Fire Hazard. Confirm an actual motor overload condition is not present prior to increasing the thermal oL trip setting. Checklocal electrical

Pagina 73

Table 8.4 NEMA Type 1 (without an EMC filter)D1t1H1HH2H5H4H3WD2D2-M4W1Voltage ClassDrive ModelCIMR-JoDimensions (in)W H D W1 H1 H2 H3 H4 H5 H6 D1 D2 t

Pagina 74

4-M4W1WH5H2H4HH3H1D1D2Dt1Voltage ClassDrive ModelCIMR-JoDimensions (in)W H D W1 H1 H2 H3 H4 H5 H6 D1 D2 t1 Weight (lb)Three-Phase400 V Class4A0001F 4.

Pagina 75

nRemoving the Protective Covers on a NEMA Type 1 Design1.Loosen the screw on the front cover to remove the front cover.Figure 8.11 Remove the Front Co

Pagina 76 - Setting 0: Operator

8.5 Communication OptionsTable 8.6 gives detailed information about the available options that allow Yaskawa drives to connect to communicationnetwork

Pagina 77

8.5 Communication OptionsThis Page Intentionally Blank168YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual

Pagina 78

SpecificationsA.1 HEAVY DUTY AND NORMAL DUTY RATINGS...170A.2 SINGLE/THREE-PHASE 200 V CLASS DRIVE...

Pagina 79

1.2 Model Number and Nameplate CheckPlease perform the following tasks after receiving the drive:•Inspect the drive for damage.If the drive appears da

Pagina 80 - 5.2 b: Application

A.1 Heavy Duty and Normal Duty RatingsThe capacity of the drive is based on two types of load characteristics: Heavy Duty (HD) and Normal Duty (ND).Re

Pagina 81 - 5.3 C: Tuning

A.2 Single/Three-Phase 200 V Class DriveTable A.2 Power RatingsItem SpecificationThree-Phase: CIMR-Jo2A0001 0002 0004 0006 0010 0012 0020Single-Phase:

Pagina 82 - C3: Slip Compensation

A.3 Three-Phase 400 V Class DrivesTable A.3 Power RatingsItem SpecificationCIMR-Jo4A0001 0002 0004 0005 0007 0009 0011Maximum Applicable Motor Capacit

Pagina 83 - C6: Carrier Frequency

A.4 Drive SpecificationsNote: For optimum performance life of the drive, install the drive in an environment that meets the environmental conditions.I

Pagina 84

Item SpecificationEnvironmentStorage/Installation Area IndoorsAmbient Temperature -10 to +50 °C (IP20/Open-Chassis)Humidity 95% RH or less with no con

Pagina 85

A.5 Drive Watt Loss DataTable A.4 Watt Loss 200 V Class Single-Phase ModelsModel NumberCIMR-JoHeavy Duty (Carrier Frequency 8/10 kHz) <1>Normal

Pagina 86 - 5.4 d: Reference Settings

A.6 Drive Derating DataThe drive can be operated at above rated temperature, altitude and default carrier frequency by derating the drive capacity.uTe

Pagina 87

Parameter ListThis appendix contains a full listing of all parameters and settings available in the drive.B.1 PARAMETER GROUPS...

Pagina 88 - Operating

B.1 Parameter GroupsParameterGroupName Page ParameterGroupName PageA1 Initialization 179 H5 Serial Communications Setup 186b1 Sequence 179 L1 Motor Ov

Pagina 89

B.2 Parameter TableuA: Initialization ParametersThe A parameter group creates the operating environment for the drive. This includes the parameter Acc

Pagina 90 - 5.5 E: Motor Parameters

nThree-Phase 200 VNormal Duty Heavy DutyNo.Max Motor CapacitykWRated OutputCurrent ANo.Max Motor CapacitykWRated OutputCurrent A0001 0.2 1.2 0001 0.1

Pagina 91

No. Name Description Range Def. ModeAddr.HexPg.b2-02 DC InjectionBraking Current Sets the DC Injection Braking current as a percentage of the driverat

Pagina 92 - E2: Motor 1 Parameters

No. Name Description Range Def. ModeAddr.HexPg.C6-01 Normal/HeavyDuty SelectionSelects the load rating for the drive.0: Heavy Duty (HD) for constant t

Pagina 93

No. Name Description Range Def. ModeAddr.HexPg.d2-02 FrequencyReference LowerLimit Sets the frequency reference lower limit as a percentage of maximum

Pagina 94

No. Name Description Range Def. ModeAddr.HexPg.E2-05 Motor Line-to-LineResistance Sets the phase-to-phase motor resistance in ohms.0.000 to65.000<3

Pagina 95

uH Parameters: Multi-Function TerminalsH parameters assign functions to the multi-function input and output terminals.No. Name Description Range Def.

Pagina 96

H1 Multi-Function Digital Input SelectionsH1-ooSettingFunction Description Page41Reverse Run Command (2-Wiresequence) Open: StopClosed: Reverse run986

Pagina 97 - Setting 14: Fault Reset

No. Name Description Range Def. ModeAddr.HexPg.H3-13Analog Input FilterTime Constant Sets the primary delay filter time constant for terminal A1 orpot

Pagina 98

No. Name Description Range Def. ModeAddr.HexPg.L1: Motor Protection FunctionsUse L1 parameters to configure motor protective functions.L1-01 Motor Ove

Pagina 99

No. Name Description Range Def. ModeAddr.HexPg.L4-07FrequencyDetectionConditions0: No detection during baseblock.1: Detection always enabled.0, 1 0 O

Pagina 100 - Agree )

<63> When enabled, the drive stops accelerating when it exceeds the value of L3-02, Stall Prevention Level. The drive decelerates after 100 ms a

Pagina 101 - Parameter Details

1.3 Component NamesThis section illustrates the drive components as they are mentioned in this manual.uIP20/Open-ChassisnSingle-Phase AC200 V CIMR-JoB

Pagina 102

un: Advanced Performance Set-Up The n parameters are used to adjust more advanced performance characteristics.No. Name Description Range Def. ModeAddr

Pagina 103

No. Name Description Range Def. ModeAddr.HexPg.o4: Maintenance PeriodUse o4 parameters to perform maintenance.o4-01 AccumulatedOperation TimeSetting S

Pagina 104 - Gain = 100 %

No. Name DescriptionAnalog OutputLevelUnit ModeAddr.HexU1-19 MEMOBUS/Modbus ErrorCode Displays the contents of a MEMOBUS/Modbus error.CRC ErrorData Le

Pagina 105

B.3 Defaults by Drive Capacity (o2-04) and ND/HD (C6-01)Table B.1 Single-Phase, 200 V Class Drives Default Settings by Drive Capacity and ND/HD Settin

Pagina 106

Table B.3 Three-Phase 400 V Class Drives Default Settings by Drive Capacity and ND/HD SettingNo. Description Unit Default Settings− Model CIMR-JU − 4A

Pagina 107 - 5.7 L: Protection Functions

MEMOBUS/Modbus CommunicationsC.1 SECTION SAFETY...196C.2 M

Pagina 108

C.1 Section Safety DANGERElectrical Shock HazardDo not connect or disconnect wiring while the power is on.Failure to comply will result in death or se

Pagina 109

C.2 MEMOBUS/Modbus ConfigurationDrives can be controlled from a PLC or other master device via serial communications after installing the interface fo

Pagina 110 - <1>

C.3 Communication SpecificationsMEMOBUS/Modbus specifications appear in the following table:Item SpecificationsInterface RS-422, RS-485Communications

Pagina 111 - L4: Speed Agree

C.4 Connecting to a NetworkThis section explains the connection of a drive to a MEMOBUS/Modbus network and the network termination.uNetwork Cable Conn

Pagina 112 - L6: Torque Detection

This Page Intentionally Blank2YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical ManualCopyright © 2008 YASKAWA ELECTRIC CORPORATIO

Pagina 113 - L8: Hardware Protection

nSingle-Phase AC200 V CIMR-JoBA0006B ~ 0010BThree-Phase AC200 V CIMR-Jo2A0010B ~ 0020BThree-Phase AC400 V CIMR-Jo4A0001B ~ 0011BLABCDFKJIEGHA – Mounti

Pagina 114 - L8-18: Software CLA Selection

nRS-485 InterfaceSI-485/JOFFS2R+R–IGS+S–SI-485/JOFFS2R+R–IGS+S–SI-485/JONS2R+R–IGS+S–S+S–IGR+R–PLCDriveDriveDriveTerminatingRegisterTerminatingRegiste

Pagina 115

uNetwork TerminationThe two ends of the MEMOBUS/Modbus network line have to be terminated. The Interface for MEMOBUS/ModbusCommunication (SI-485/J) ha

Pagina 116 - 5.8 n: Special Adjustments

C.5 MEMOBUS/Modbus Setup ParametersuMEMOBUS/Modbus Serial CommunicationThis section describes parameters necessary to set up MEMOBUS/Modbus communicat

Pagina 117

nH5-05: Communication Fault Detection SelectionEnables or disabled the communication error (CE) detection for MEMOBUS/Modbus communications.No. Name S

Pagina 118

Setting 0: 0.1Hz / 1Setting 1: o1-03 basedSetting 2: 100% / 30000Setting 3: 0.1% / 1C.5 MEMOBUS/Modbus Setup Parameters204YASKAWA ELECTRIC SIEP C71060

Pagina 119

C.6 Drive Operations by MEMOBUS/ModbusThe drive operations that can be performed by MEMOBUS/Modbus communication depend on drive parameter settings. T

Pagina 120

C.7 Communications TimingTo prevent overrun in the slave drive, the master should wait a certain time between sending messages to the same drive. Inth

Pagina 121

C.8 Message FormatuMessage ContentIn MEMOBUS/Modbus communications, the master sends commands to the slave, and the slave responds. The messageformat

Pagina 122 - This Page Intentionally Blank

The example in Table C.3 shows the CRC-16 calculation of the slave address 02H and the function code 03H, yielding theresult D140H.Note: This example

Pagina 123 - Troubleshooting

Table C.3 CRC-16 Checksum Calculation ExampleDescription Calculation Overflow Description Calculation OverflowInitial Value (FFFFH) 1111 1111 1111 111

Pagina 124 - 6.1 Section Safety

uFront ViewsGFABCDEABCDEFGCIMR-J 2A0006BCIMR-J 2A0012BA – DIP switch S1 Refer to DIP Switch S1 Analog Input Signal Selection on page 48B – DIP swi

Pagina 125

C.9 Message ExamplesBelow are some examples of command and response messages.uReading Drive MEMOBUS/Modbus Register ContentsUsing the function code 03

Pagina 126

uWriting to Multiple RegistersFunction code 10h allows the user to write multiple drive MEMOBUS/Modbus registers with one message. This process workss

Pagina 127 - <2>

C.10 MEMOBUS/Modbus Data TableTable below lists all MEMOBUS/Modbus data. There are three types of data: command data, monitor data, and broadcastdata.

Pagina 128 - Operation Errors

uMonitor DataMonitor data can be read only.Register No. Contents0020HDrive Status 1bit 0 During Runbit 1 During Reversebit 2 Drive Readybit 3 Faultbit

Pagina 129

Register No. Contents002AHAlarm Contents1bit 0 to bit 1 Reservedbit 2 Run Command Input Error (EF)bit 3 Drive Baseblock (bb)bit 4 Overtorque Detection

Pagina 130 - 6.4 Fault Detection

00ABH Drive Rated Current00ACH to 00B5H Reserved00B6HFrequency Reference AfterSoft-starter0.01% units00B7H Reserved00B8H Frequency Reference 0.01% uni

Pagina 131

00C8HAlarm contents 2bit 0 Undervoltage (Uv)bit 1 Overvoltage (ov)bit 2 Heatsink Overheat (oH)bit 3 Reservedbit 4 Overtorque 1 (oL3)bit 5 Reservedbit

Pagina 132

Register No. Contents0001HDigital Input Commandbit 0 Forward Run (0: Stop 1: Run)bit 1 Direction Command (0: Forward, 1: Reverse)bit 2, 3 Reservedbit

Pagina 133

C.11 Changing Drive ParametersThis section describes how the drive handles parameter changes by MEMOBUS/Modbus.uDrive Operations on Parameter ChangeWh

Pagina 134

C.12 Communication ErrorsuMEMOBUS/Modbus Error CodesA list of MEMOBUS/Modbus errors appears below.When an error occurs, remove whatever caused the err

Pagina 135

1.3 Component NamesThis Page Intentionally Blank22YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual

Pagina 136 - 6.5 Alarm Detection

C.13 Self-DiagnosticsThe drive has a built-in self-diagnosing function of the serial communication interface circuits. To perform the self-diagnosisfu

Pagina 137

Standards ComplianceThis appendix explains the guidelines and criteria for maintaining CE and UL standards.D.1 SECTION SAFETY...

Pagina 138

D.1 Section Safety DANGERElectrical Shock HazardDo not connect or disconnect wiring while the power is on.Failure to comply will result in death or se

Pagina 139

NOTICEObserve proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.Failure to comply may result in ESD damage to

Pagina 140 - Run Command

D.2 European StandardsFigure D.1 CE MarkThe CE mark indicates compliance with European safety and environmental regulations and is required for engagi

Pagina 141

uEMC Guidelines ComplianceThis drive is tested according to IEC61800-3:2004 and it complies with the EMC guidelines.nEMC Filter InstallationThe follow

Pagina 142

Three-Phase 200 V / 400 V ClassBCDEDFAGJIHL3L2L1EL1PEL3L2PEA – Ground the cable shieldB– Enclosure panelC – Metal plateD – Grounding surface (remove a

Pagina 143

Single-Phase 200 V ClassBCDEDFAHGJINL1ENL1PEPEA – Ground the cable shieldB– Enclosure panelC – Metal plateD – Grounding surface (remove any paint or s

Pagina 144

DriveCIMR-JoFilter Data (Manufacturer: Schaffner)TypeRatedCurrent (A)Weight(lb)Dimensions[W x L x H] (in)Y x XDriveMountingScrew AFilterMountingScrew4

Pagina 145

D.3 UL StandardsThe UL/cUL mark applies to products in the United States and Canada indicates that UL has performed product testing andevaluation and

Pagina 146 - 7.1 Section Safety

Mechanical InstallationThis chapter explains how to properly mount and install the drive.2.1 SECTION SAFETY...

Pagina 147 - Maintenance

Drive ModelCIMR-JoClass T Fuses Class L FusesModel Fuse Ampere Rating Model Fuse Ampere Rating4A0005 A6T25 25 CR6L-50/UL 504A0007 A6T25 25 CR6L-50/UL

Pagina 148 - 7.2 Inspection

Setting L1-01 = 2 selects a motor capable of cooling itself over a 10:1 speed range when running at 100% load. The oL1function derates the motor when

Pagina 149

D.4 User Setting TableNo. NameUserSettingA1-01 Access Level Selection A1-03 Initialize Parameters A1-04 Password 1 A1-05 Password 2 b1-01 Frequenc

Pagina 150

No. NameUserSettingL8-35 Side-by-Side Selection L8-38 Carrier Frequency Reduction n1-02 Hunting Prevention Gain Setting n3-13 Overexcitation Decele

Pagina 151

D.4 User Setting TableThis Page Intentionally Blank234YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual

Pagina 152 - Installing the Cooling Fan

IndexNumerics3-Wire Sequence...1843-Wire Sequence Example ...

Pagina 153

CPF20 ... 127, 129CPF21 ...

Pagina 154 - 8.1 Section Safety

Ground Wiring ...40HH1-01...

Pagina 155 - Peripheral Devices &

Max Output Frequency... 182MEMOBUS/Modbus Communication Error... 127, 128, 129, 135ME

Pagina 156

Run Command Selection ... 140, 179Run Command Selection during Program...

Pagina 157

2.1 Section Safety WARNINGFire HazardProvide sufficient cooling when installing the drive inside an enclosed panel or cabinet.Failure to comply could

Pagina 158 - Installing a Leakage Breaker

IndexThis Page Intentionally Blank240YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual

Pagina 159 - Connecting a Surge Suppressor

This Page Intentionally BlankYASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual241

Pagina 160 - Connecting a Noise Filter

Published in Japan July 2008 08-7MANUAL NO. SIEP C710606 31A <1>08-5-2_YEAYASKAWA ELECTRIC CORPORATIONIn the event that the end user of this

Pagina 161 - Zero-Phase Reactor

NOTICEWhen the input voltage is 440 V or higher or the wiring distance is greater than 100 meters, pay special attention tothe motor insulation voltag

Pagina 162 - Long Motor Cables

2.2 Mechanical InstallationThis section outlines specifications, procedures, and environment for proper mechanical installation of the drive.uInstalla

Pagina 163

uInstallation Orientation and SpacingInstall the drive upright as illustrated in Figure 2.1 to maintain proper cooling.ABBA – Correct B – IncorrectFig

Pagina 164

2 mmDCCBBAA – Line up the tops of the drives.B – 30 mm minimumC – 100 mm minimumD – Airflow directionFigure 2.3 Space Between Drives (Side-by-Side Mou

Pagina 165

nIP20/Open-Chassis DrivesTable 2.2 IP20/Open-Chassis (without an EMC filter)t1D1DWH1H2H2-M4W1D2Voltage ClassDrive ModelCIMR-JoDimensions (in)W H D W1

Pagina 166 - (Figure 8.12, A)

Table of Contentsi. PREFACE & GENERAL SAFETY... 9i.1 Preface ...

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2.2 Mechanical InstallationThis Page Intentionally Blank30YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual

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Electrical InstallationThis chapter explains proper procedures for wiring the control circuit terminals, motor and powersupply.3.1 SECTION SAFETY

Pagina 169 - Appendix: A

3.1 Section Safety DANGERElectrical Shock HazardDo not connect or disconnect wiring while the power is on.Failure to comply will result in death or se

Pagina 170

NOTICEObserve proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.Failure to comply may result in ESD damage to

Pagina 171 - Specifications

3.2 Standard Connection DiagramConnect the drive and peripheral devices as shown in Figure 3.1. It is possible to run the drive via the digital operat

Pagina 172

<5> Use only a +24 V internal power supply in sinking mode; the source mode requires an external power supply Refer to I/O Connections on page 4

Pagina 173 - <4>

3.3 Main Circuit Connection DiagramRefer to diagrams in this section for the Main Circuit wiring connections. Connections may vary based on drive capa

Pagina 174 - A.4 Drive Specifications

3.4 Terminal Block ConfigurationThe figures in this section provide illustrations of the main circuit terminal block configurations of the different d

Pagina 175

3.5 Protective CoversFollow the procedure below to remove the protective covers before wiring the drive and to reattach the covers after wiring iscomp

Pagina 176 - A.6 Drive Derating Data

3.6 Main Circuit WiringThis section describes the functions, specifications, and procedures required to safely and properly wire the main circuit ofth

Pagina 177 - Appendix: B

IP20/Open-Chassis Cover Removal and Installation ... 383.6 Main Circuit Wiring...

Pagina 178 - B.1 Parameter Groups

nThree-Phase 200 V ClassTable 3.3 Wire Gauge and Torque SpecificationsModelCIMR-Jo2ATerminal Screw SizeTighteningTorqueN•m (lb.in.)ApplicableGaugemm2

Pagina 179 - <22>

WARNING! Electrical Shock Hazard. Always use a ground wire that complies with technical standards on electrical equipment and minimizethe length of th

Pagina 180 - C: Tuning

3.7 Control Circuit WiringNOTICE: Do not solder the ends of wire connections to the drive. Soldered wire connections can loosen over time. Improper wi

Pagina 181 - Parameter List

Type No. Terminal Name (Function) Function (Signal Level) Default SettingMain FrequencyReference InputA1 Frequency referenceInput voltage or input cur

Pagina 182 - E: Motor Parameters

nFerrule-Type Wire TerminationsCrimp a ferrule to signal wiring to improve wiring simplicity and reliability. Use CRIMPFOX ZA-3, a crimping toolmanufa

Pagina 183 - <57>

S1 S2 S3 S4 S5 SC A1 +V AC AM ACADCEBPreparing wireterminal endsA – Control terminal blockB – Avoid fraying wire strands when strippinginsulation from

Pagina 184 - <18>

3.8 I/O ConnectionsuSinking/Sourcing Mode SwitchSet the DIP switch S3 on the front of the drive to switch the digital input terminal logic between sin

Pagina 185

S1+24VS2S3+24VS4S5SCS3SINKSOURCESINKSOURCEExternalpower supplyFWD Run/StopREV Run/StopExternal Fault N.O.Fault resetMulti-step speed 1Shielded cableFi

Pagina 186 - <39>

3.9 Main Frequency ReferenceuDIP Switch S1 Analog Input Signal SelectionThe main frequency reference can either be a voltage or current signal input a

Pagina 187 - <7>

3.10 Braking ResistorDynamic braking (DB) helps bring the motor to a smooth and rapid stop when working with high inertia loads. As the drivelowers th

Pagina 188 - <12>

5. PARAMETER DETAILS ... 715.1 A: Initialization...

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Parameter SettingsL3-04: Stall Prevention During Deceleration 0: Stall prevention disabled.8.Operate the system and verify the required deceleration r

Pagina 190

3.11 Interlocking with Connected MachineryFor safety reasons, applications that may be affected by the operation status of the drive should be set up

Pagina 191 - (terminal MA/MB-MC)

3.12 Wiring ChecklistNo. Item PageDrive, peripherals, option cards1 Check drive model number to ensure receipt of correct model. 172 Check for correct

Pagina 192 - B.2 Parameter Table

Start-Up Programming & OperationThis chapter explains the functions of the LED operator and how to program the drive for initialoperati

Pagina 193

4.1 Section Safety DANGERElectrical Shock HazardDo not connect or disconnect wiring while the power is on.Failure to comply will result in death or se

Pagina 194

NOTICEObserve proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.Failure to comply may result in ESD damage to

Pagina 195 - Appendix: C

4.2 Using the Digital LED OperatorUse the LED operator to enter run and stop commands, display data, edit parameters, as well as display fault and ala

Pagina 196 - C.1 Section Safety

No. Display Name Function12 ALM LED LightRefer to LED Screen Displays on page 57.13 REV LED Light14 DRV LED Light15 FOUT LED LightuDigital Text Displa

Pagina 197 - Communications

FlashingON ONONON ONON1 sFlashingquicklyFigure 4.1 RUN LED Status and Meaning/Drive output frequencyduring stopFrequency settingOFFONFlashingOFFOFFRUN

Pagina 198

4.3 The Drive and Programming ModesThe drive functions are divided into two main groups accessible via the Digital LED Operator:Drive Mode: The Drive

Pagina 199 - S– S+ IG R– R+

6.2 Motor Performance Fine Tuning ...126Parameters for Tuning the D

Pagina 200 - RS-422 Interface

Drive ModeOutput Voltage ReferenceSTOPMonitors the output voltage of the drive. Monitor DisplaySTOPMonitor parameters (U parameters) are displayed.Pro

Pagina 201 - Network Termination

• Verify Function: Verify parameter setting changes from original default values.• Setup Group: Access a list of commonly used parameters to simplify

Pagina 202 - H5-01: Drive Slave Address

Step Display/Result10.Press the key until back at the initial display.uVerifying Parameter Changes: Verify MenuThe Verify Menu lists edited parame

Pagina 203 - H5-07: RTS Control Selection

uParameters Available in the Setup GroupnSetup Mode (STUP)Parameters used for this drive are classified into A to U. To simplify the drive setup, freq

Pagina 204 - Setting 3: 0.1% / 1

4.4 Start-up FlowchartThis section summarizes the basic steps required to start the drive. The flowchart is intended as a quick reference to helpfamil

Pagina 205

4.5 Powering Up the DriveuPowering Up the Drive and Operation Status DisplaynPowering Up the DriveReview the following checklist before turning the po

Pagina 206 - C.7 Communications Timing

4.6 No-Load Operation Test RunuNo-Load Operation Test RunThis section explains how to operate the drive with the motor uncoupled from the load during

Pagina 207

4.7 Test Run with Load ConnecteduTest Run with the Load ConnectedAfter performing a no-load test run connect the motor and proceed to run the motor an

Pagina 208 - C.8 Message Format

4.8 Verifying and Backing Up Parameter SettingsCheck changes to parameter settings using the Verify function. Refer to Verifying Parameter Changes: Ve

Pagina 209

4.9 Test Run ChecklistReview the checklist before performing a test run. Check each item that applies.No. Checklist Page1 Thoroughly read the manual b

Pagina 210 - C.9 Message Examples

A. SPECIFICATIONS ... 169A.1 Heavy Duty and Normal Duty R

Pagina 211

4.9 Test Run ChecklistThis Page Intentionally Blank70YASKAWA ELECTRIC SIEP C710606 31A YASKAWA AC Drive – J1000 Technical Manual

Pagina 212 - Command Data

Parameter Details5.1 A: INITIALIZATION...725.2 B: APPLICA

Pagina 213

5.1 A: InitializationThe initialization group contains parameters associated with initial setup of the drive. Parameters involving the displaylanguage

Pagina 214

The instructions below demonstrate how to set a new password. Here, the password set is “1234”. An explanation follows onhow to enter the password to

Pagina 215

Step Display/Result11. The display automatically returns to the parameter display.Note: Parameter settings can be edited after entering the correct

Pagina 216 - Broadcast Messages

5.2 b: ApplicationApplication parameters configure the source of the frequency reference, the Run command, DC Injection Braking, and otherapplication-

Pagina 217

Figure 5.2 Setting the Frequency Reference by Current InputSetting 2: MEMOBUS/Modbus CommunicationsUsing this setting, the frequency reference can be

Pagina 218 - Issuing an Enter Command

Step Display/Result4.Press the key to stop the motor. The RUN light will flash until the motor comes toa complete stop.flashingoffSetting 1: Contr

Pagina 219

Drive output frequency is shut offRun CommandOutput FrequencyMotor rpmON OFFFigure 5.4 Coast to StopNote: After a stop is initiated, any subsequent

Pagina 220

No. Parameter Name Setting Range Defaultb1-08 Run Command Selection while in Programming Mode 0 to 2 0Setting 0: DisabledA Run command is not accepted

Pagina 221 - Appendix: D

Loopback Test... 210Writ

Pagina 222 - D.1 Section Safety

No. Name Setting Range Defaultb2-03 DC Injection Braking Time at Start 0.00 to 10.00 s 0.00 sNote: Before starting an uncontrolled rotating motor (e.g

Pagina 223 - Standards Compliance

5.3 C: TuningC parameters are used to set the acceleration and deceleration characteristics, as well as S-curves. Other parameters in thisgroup cover

Pagina 224 - D.2 European Standards

NOTICE: Rapid deceleration can trigger an overvoltage fault. When faulted, the drive output shuts off, and the motor coasts. To avoid thisuncontrolled

Pagina 225

uC4: Torque CompensationThe torque compensation function compensates for insufficient torque production at start-up or when a load is applied.Note: Be

Pagina 226

No. Parameter Name Setting Range DefaultC6-02 Carrier Frequency Selection 1 to 7, FDetermined by o2-04.Reset when C6-01 is changed.Settings:C6-02 Carr

Pagina 227 - EMC Filters

2. When C6-05 is set lower than 7, C6-04 is disabled and the carrier frequency will be fixed to the value set in C6-03.nRated Current Depending on Car

Pagina 228

5.4 d: Reference SettingsThe drive offers various ways of entering the frequency reference. The figure below gives an overview of the reference input,

Pagina 229

ReferenceMulti-StepSpeedH1-oo = 3Multi-StepSpeed 2H1-oo = 4Multi-StepSpeed 3H1-oo = 5Jog ReferenceH1-oo = 6Frequency Reference 4 (d1-04) ON ON OFF OFF

Pagina 230 - E2-01 Motor Rated Current

Internal frequencyreference d2-01OperatingrangeFrequency Reference Upper LimitSet frequency referenceFrequency Reference Lower Limitd2-02Figure 5.10

Pagina 231

•Accel/decel ramp hold function (H1-oo= A)•Up/Down function (H1-oo = 10 and 11, sets the frequency reference by digital inputs)Parameter d4-01 determi

Pagina 232 - D.4 User Setting Table

Preface & General SafetyThis section provides safety messages pertinent to this product that, if not heeded, may result in fatality,personal injur

Pagina 233

5.5 E: Motor ParametersE parameters cover V/f pattern and motor data settings.uE1: V/f CharacteristicsnE1-01: Input Voltage SettingSet the input volta

Pagina 234

V/f Pattern ExamplesTable 5.11 Constant Torque Characteristics, Examples 0 to 3Example 0 50 Hz Example 160 Hz(default)Example 2 60 Hz Example 3 72 Hz0

Pagina 235 - Numerics

nV/f Pattern Settings E1-04 to E1-10Set up the V/f pattern as shown in Figure 4.6.No. Parameter Name Setting Range DefaultE1-04 Maximum Output Frequen

Pagina 236

nE2-05: Motor Line-to-Line ResistanceSets the line-to-line resistance of the motor stator winding. Remember this value must be entered as line-line an

Pagina 237

5.6 H: Terminal FunctionsH parameters are used to assign functions to the external terminals.uH1: Multi-Function Digital InputsnH1-01 to H1-05: Functi

Pagina 238

50 ms min.Run commandOFF (stopped)Can be either ON or OFFOFF (forward)Motor speedForward/reversecommandStop commandStop Reverse Stop FowardTIMEForward

Pagina 239

OperationInputsSetting 8 (N.O.) Setting 9 (N.C.)Normal operation Open ClosedBaseblock (Interrupt output) Closed OpenNOTICE: If using baseblock in elev

Pagina 240

• When the frequency reference hold function is disabled (d4-01 = 0), the Up/Down frequency reference will be reset to 0when the Run command is cleare

Pagina 241

Run/StopTIMEFast-Stop H1- = 17Decelerates at C1-09ON ONONONOutput FrequencyFigure 5.18 Fast-stop SequenceNOTICE: Rapid deceleration can trigger a

Pagina 242 - 08-5-2_YEA

S1S2SCDriveForward RunReverse RunDigital Input CommonFigure 5.19 Example Wiring Diagram for 2-Wire SequenceSetting 61/62: Speed Search 1/2These input

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