MANUAL NO. SIEP C710606 31ATechnical ManualYASKAWA AC Drive-J1000Type: CIMR-JUCompact V/f Control DriveModels: 200 V Class, Three-Phase Input: 0.1 to
i.1 PrefaceYaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection andapplication of Yas
ONONOFFOFFONOFFRun commandBaseblock commandOutput frequencyDuring RunFigure 5.20 During Run Time ChartSetting 1: Zero SpeedTerminal closes whenever
Status DescriptionOpen Output frequency exceeded L4-01 + 2 Hz.Closed Output frequency is below L4-01 or has not exceeded L4-01 + 2 Hz.Note: The detect
Status DescriptionOpen DC bus voltage is above the undervoltage level.Closed DC bus voltage has fallen below the undervoltage level.Setting 8: During
Setting 3C: LOCAL/REMOTE StatusOutput terminal closes while the drive is set for LOCAL and opens when in REMOTE.Status DescriptionOpen REMOTE: The sel
0V10 V100%-100%Analog input voltageAnalog input valueFigure 5.27 Analog Input without Limit (Bias Setting -100%)Setting 2: 4 to 20 mA Current InputThe
10 V5 V0 VGain = 200 %100 %Frequecny referenceBias = 0 %E1-04Figure 5.29 Frequency Reference Setting by Analog Input with Increased Gain• Bias H3-04 =
uH4: Multi-Function Analog Output Terminal AMThese parameters assign a function to analog output terminal AM for monitoring a specific aspect of drive
5.7 L: Protection FunctionsuL1: Motor Protection FunctionsnL1-01: Motor Overload Protection Function SelectionThe drive has an electronic overload pro
Overload Tolerance Overload Characteristics Cooling Ability100150110100120167 20055500Rated Speed=100% Speed60 sec.ContinuousADB(60 Hz)Speed (%)Torque
Setting 0: Disabled (default)If power is not restored within 15 ms, a Uv1 fault will result and the drive will stop the motor.Setting 1: Enabled, with
i.2 General SafetyuSupplemental Safety InformationGeneral Precautions• The diagrams in this manual may be indicated without covers or safety shields t
Stall Prevention Level During AccelerationL3-02L3-02-15%Output currentOutput frequencyTimeTimeControls the output frequency to prevent the motor from
Output FrequencyDeceleration characteristics when Stall Prevention wastriggered during deceleration Timespecified deceleration timeFigure 5.36 Stall P
Refer to H2-01: Terminal MA/MB/MC Function Selection on page 99, Settings 2, 4, and 5.nL4-07: Speed Agreement Detection SelectionDetermines when frequ
Motor current / torqueL6-0210 % hysteresisTorque detection (NO) L6-03ONL6-0310 % hysteresisONFigure 5.37 Overtorque Detection OperationNote: The tor
Setting 0: DisabledDisables the braking resistor protection. Use this setting for any braking option other than the Yaskawa ERF Type resistor.Setting
2. The value is preset to the appropriate value when the drive is shipped. Change the value only when using Side-by-Side installation or whenmounting
5.8 n: Special AdjustmentsThe n parameters handle a variety of specialized adjustments and functions, including Hunting Prevention.un1: Hunting Preven
5.9 o: Operator Related SettingsThese parameters concern the various functions and features of the digital operator.uo1: Display Settings and Selectio
No. Name Setting Range Defaulto2-04 Drive Model Selection -Depending on drivesizeNote: 1. Refer to Defaults by Drive Capacity (o2-04) and ND/HD (C6-01
0: READ ProhibitedThe data in the operator are write protected. The READ operation cannot be performed.1: READ PermittedThe data in the operator are n
DANGERBefore servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supplyis turned off. The c
No. Name Setting Range Defaulto4-09 IGBT Maintenance Setting 0 to 150% 0%no4-11: U2 InitializationWhen the drive is initialized, the fault history mon
5.10 U: Monitor ParametersMonitor parameters let the user view various aspects of drive performance as it is shown on the operator display.Some monito
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TroubleshootingThis chapter provides descriptions of the drive faults, alarms, errors, related displays, and possiblesolutions. This chapter can also
6.1 Section Safety DANGERElectrical Shock HazardDo not connect or disconnect wiring while the power is on.Failure to comply will result in death or se
NOTICEObserve proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.Failure to comply may result in ESD damage to
6.2 Motor Performance Fine TuningThis section offers helpful information for counteracting oscillation, hunting, or other faults that occur while perf
6.3 Drive Alarms, Faults, and ErrorsuTypes of Alarms, Faults, and ErrorsCheck the LED operator for information about possible faults if the drive or m
LED Operator Display Name PageoL1 Motor Overload 131oL2 Drive Overload 132oL3 Overtorque Detection 1 132oPr Operator Connection Fault 132ov Overvoltag
6.4 Fault DetectionuFault Displays, Causes and Possible SolutionsTable 6.7 Detailed Fault Displays, Causes and Possible SolutionsLED Operator Display
NOTICEObserve proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.Failure to comply may result in ESD damage to
Cause Possible SolutionHardware is damaged. Replace the drive.LED Operator Display Fault NameCPF22A/D Conversion FaultA/D conversion error.Cause Possi
The load is too heavy.• Measure the current flowing into the motor.• Replace the drive with a larger capacity unit if the current value exceeds the ra
Multiple motors are running off the same drive. Disable the Motor Protection function (L1-01 = “0”) and install a thermal relay to each motor.The elec
Drive input power voltage is too high.• Check the voltage.•Lower drive input power voltage within the limits listed in the specifications.The dynamic
The drive input power transformer is not largeenough and voltage drops after switching onpower.Check the capacity of the drive input power transformer
6.5 Alarm DetectionAlarms are drive protection functions that do not operate the fault contact. The drive will return to original status when thecause
Cause Possible SolutionsMinor FaultOutput(H2-01 = 10)Sequence errorCheck the forward and reverse command sequence and correct the problem.Note: When m
Noise interference causes the drive tooperate incorrectly.• Review possible solutions for handling noise interference.• Review section on handling noi
6.6 Operator Programming ErrorsAn Operator Programming Error (oPE) occurs when an inappropriate parameter is set or an individual parameter setting is
6.7 Diagnosing and Resetting FaultsWhen a fault occurs and the drive stops, follow the instructions below to remove whatever conditions triggered the
uWarranty InformationnRestrictionsThe J1000 was not designed or manufactured for use in devices or systems that may directly affect or threaten human
6.8 Troubleshooting without Fault DisplayThis section describes troubleshooting problems that do not trip an alarm or fault.uCannot Change Parameter S
Cause Possible SolutionsThe STOP button was pressedwhen the drive was started froma REMOTE source.•When the STOP button is pressed, the drive will dec
nMotor Stalls During Acceleration or With Large LoadsCause Possible SolutionsLoad is too heavy.Take the following steps to resolve the problem:•Reduce
Cause Possible SolutionsHunting Prevention is set up incorrectly. Adjust the hunting prevention gain (n1-02).nNoise From Drive or Output Lines When th
Cause Possible SolutionsLarge load triggered Stall Prevention function duringacceleration.• Reduce the load.•Adjust the Stall Prevention level during
Periodic Inspection & MaintenanceThis chapter describes the periodic inspection and maintenance of the drive to ensure that it receivesthe proper
7.1 Section Safety DANGERElectrical Shock HazardDo not connect or disconnect wiring while the power is on.Failure to comply will result in death or se
NOTICEObserve proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.Failure to comply may result in ESD damage to
7.2 InspectionPower electronics have limited life and may exhibit changed characteristics or performance deterioration after years of useunder normal
Table 7.2 Periodic Inspection ChecklistInspection Area Inspection Points Corrective Action CheckedMain Circuit Periodic InspectionGeneral• Inspect equ
ReceivingThis chapter describes the proper inspections to perform after receiving the drive and illustrates thedifferent enclosure types and component
7.3 Periodic MaintenanceThe drive has various "maintenance monitors." This feature provides advance maintenance warning and eliminates the n
7.4 Drive Cooling FansNOTICE: Follow cooling fan replacement instructions. The cooling fan cannot operate properly when installed incorrectly and coul
nInstalling the Cooling FanNOTICE: Prevent Equipment Damage. Follow cooling fan replacement instructions. Improper cooling fan replacement could resul
Peripheral Devices & OptionsThis chapter explains the installation of available peripheral devices and options for the drive.8.1 SECTION SAFETY...
8.1 Section Safety DANGERElectrical Shock HazardDo not connect or disconnect wiring while the power is on.Failure to comply will result in death or se
NOTICEObserve proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.Failure to comply may result in ESD damage to
8.2 Drive Options and Peripheral DevicesThe following table of peripheral devices lists the names of the various devices/options available for Yaskawa
8.3 Connecting Peripheral DevicesFigure 8.1 illustrates how the drive and motor connect together with various peripheral devices.•Refer to peripheral
8.4 Installing Peripheral DevicesThis section describes the proper steps and precautions to take when installing or connecting various peripheral devi
NOTICE: Install a MC on the input side of the drive when the drive should not automatically restart after power loss. To get the full performancelife
1.1 Section Safety CAUTIONDo not carry the drive by the front cover.Failure to comply may cause the main body of the drive to fall, resulting in minor
uConnecting a Noise FilternInput-Side Noise FilterDrive outputs generate noise as a result of high-speed switching. This noise flows from inside the d
• Radiated Noise: Electromagnetic waves radiated from the drive and cables create noise throughout the radio bandwidththat can affect devices.• Induce
Close-up of V/T2-phase wiring1st pass4th pass3rd pass2nd passDEFCBAPass each wire (U/T1, V/T2, W/T3) through the core 4 times.R/L1S/L2T/L3U/T1V/T2W/T3
WARNING! Fire Hazard. Confirm an actual motor overload condition is not present prior to increasing the thermal oL trip setting. Checklocal electrical
Table 8.4 NEMA Type 1 (without an EMC filter)D1t1H1HH2H5H4H3WD2D2-M4W1Voltage ClassDrive ModelCIMR-JoDimensions (in)W H D W1 H1 H2 H3 H4 H5 H6 D1 D2 t
4-M4W1WH5H2H4HH3H1D1D2Dt1Voltage ClassDrive ModelCIMR-JoDimensions (in)W H D W1 H1 H2 H3 H4 H5 H6 D1 D2 t1 Weight (lb)Three-Phase400 V Class4A0001F 4.
nRemoving the Protective Covers on a NEMA Type 1 Design1.Loosen the screw on the front cover to remove the front cover.Figure 8.11 Remove the Front Co
8.5 Communication OptionsTable 8.6 gives detailed information about the available options that allow Yaskawa drives to connect to communicationnetwork
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SpecificationsA.1 HEAVY DUTY AND NORMAL DUTY RATINGS...170A.2 SINGLE/THREE-PHASE 200 V CLASS DRIVE...
1.2 Model Number and Nameplate CheckPlease perform the following tasks after receiving the drive:•Inspect the drive for damage.If the drive appears da
A.1 Heavy Duty and Normal Duty RatingsThe capacity of the drive is based on two types of load characteristics: Heavy Duty (HD) and Normal Duty (ND).Re
A.2 Single/Three-Phase 200 V Class DriveTable A.2 Power RatingsItem SpecificationThree-Phase: CIMR-Jo2A0001 0002 0004 0006 0010 0012 0020Single-Phase:
A.3 Three-Phase 400 V Class DrivesTable A.3 Power RatingsItem SpecificationCIMR-Jo4A0001 0002 0004 0005 0007 0009 0011Maximum Applicable Motor Capacit
A.4 Drive SpecificationsNote: For optimum performance life of the drive, install the drive in an environment that meets the environmental conditions.I
Item SpecificationEnvironmentStorage/Installation Area IndoorsAmbient Temperature -10 to +50 °C (IP20/Open-Chassis)Humidity 95% RH or less with no con
A.5 Drive Watt Loss DataTable A.4 Watt Loss 200 V Class Single-Phase ModelsModel NumberCIMR-JoHeavy Duty (Carrier Frequency 8/10 kHz) <1>Normal
A.6 Drive Derating DataThe drive can be operated at above rated temperature, altitude and default carrier frequency by derating the drive capacity.uTe
Parameter ListThis appendix contains a full listing of all parameters and settings available in the drive.B.1 PARAMETER GROUPS...
B.1 Parameter GroupsParameterGroupName Page ParameterGroupName PageA1 Initialization 179 H5 Serial Communications Setup 186b1 Sequence 179 L1 Motor Ov
B.2 Parameter TableuA: Initialization ParametersThe A parameter group creates the operating environment for the drive. This includes the parameter Acc
nThree-Phase 200 VNormal Duty Heavy DutyNo.Max Motor CapacitykWRated OutputCurrent ANo.Max Motor CapacitykWRated OutputCurrent A0001 0.2 1.2 0001 0.1
No. Name Description Range Def. ModeAddr.HexPg.b2-02 DC InjectionBraking Current Sets the DC Injection Braking current as a percentage of the driverat
No. Name Description Range Def. ModeAddr.HexPg.C6-01 Normal/HeavyDuty SelectionSelects the load rating for the drive.0: Heavy Duty (HD) for constant t
No. Name Description Range Def. ModeAddr.HexPg.d2-02 FrequencyReference LowerLimit Sets the frequency reference lower limit as a percentage of maximum
No. Name Description Range Def. ModeAddr.HexPg.E2-05 Motor Line-to-LineResistance Sets the phase-to-phase motor resistance in ohms.0.000 to65.000<3
uH Parameters: Multi-Function TerminalsH parameters assign functions to the multi-function input and output terminals.No. Name Description Range Def.
H1 Multi-Function Digital Input SelectionsH1-ooSettingFunction Description Page41Reverse Run Command (2-Wiresequence) Open: StopClosed: Reverse run986
No. Name Description Range Def. ModeAddr.HexPg.H3-13Analog Input FilterTime Constant Sets the primary delay filter time constant for terminal A1 orpot
No. Name Description Range Def. ModeAddr.HexPg.L1: Motor Protection FunctionsUse L1 parameters to configure motor protective functions.L1-01 Motor Ove
No. Name Description Range Def. ModeAddr.HexPg.L4-07FrequencyDetectionConditions0: No detection during baseblock.1: Detection always enabled.0, 1 0 O
<63> When enabled, the drive stops accelerating when it exceeds the value of L3-02, Stall Prevention Level. The drive decelerates after 100 ms a
1.3 Component NamesThis section illustrates the drive components as they are mentioned in this manual.uIP20/Open-ChassisnSingle-Phase AC200 V CIMR-JoB
un: Advanced Performance Set-Up The n parameters are used to adjust more advanced performance characteristics.No. Name Description Range Def. ModeAddr
No. Name Description Range Def. ModeAddr.HexPg.o4: Maintenance PeriodUse o4 parameters to perform maintenance.o4-01 AccumulatedOperation TimeSetting S
No. Name DescriptionAnalog OutputLevelUnit ModeAddr.HexU1-19 MEMOBUS/Modbus ErrorCode Displays the contents of a MEMOBUS/Modbus error.CRC ErrorData Le
B.3 Defaults by Drive Capacity (o2-04) and ND/HD (C6-01)Table B.1 Single-Phase, 200 V Class Drives Default Settings by Drive Capacity and ND/HD Settin
Table B.3 Three-Phase 400 V Class Drives Default Settings by Drive Capacity and ND/HD SettingNo. Description Unit Default Settings− Model CIMR-JU − 4A
MEMOBUS/Modbus CommunicationsC.1 SECTION SAFETY...196C.2 M
C.1 Section Safety DANGERElectrical Shock HazardDo not connect or disconnect wiring while the power is on.Failure to comply will result in death or se
C.2 MEMOBUS/Modbus ConfigurationDrives can be controlled from a PLC or other master device via serial communications after installing the interface fo
C.3 Communication SpecificationsMEMOBUS/Modbus specifications appear in the following table:Item SpecificationsInterface RS-422, RS-485Communications
C.4 Connecting to a NetworkThis section explains the connection of a drive to a MEMOBUS/Modbus network and the network termination.uNetwork Cable Conn
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nSingle-Phase AC200 V CIMR-JoBA0006B ~ 0010BThree-Phase AC200 V CIMR-Jo2A0010B ~ 0020BThree-Phase AC400 V CIMR-Jo4A0001B ~ 0011BLABCDFKJIEGHA – Mounti
nRS-485 InterfaceSI-485/JOFFS2R+R–IGS+S–SI-485/JOFFS2R+R–IGS+S–SI-485/JONS2R+R–IGS+S–S+S–IGR+R–PLCDriveDriveDriveTerminatingRegisterTerminatingRegiste
uNetwork TerminationThe two ends of the MEMOBUS/Modbus network line have to be terminated. The Interface for MEMOBUS/ModbusCommunication (SI-485/J) ha
C.5 MEMOBUS/Modbus Setup ParametersuMEMOBUS/Modbus Serial CommunicationThis section describes parameters necessary to set up MEMOBUS/Modbus communicat
nH5-05: Communication Fault Detection SelectionEnables or disabled the communication error (CE) detection for MEMOBUS/Modbus communications.No. Name S
Setting 0: 0.1Hz / 1Setting 1: o1-03 basedSetting 2: 100% / 30000Setting 3: 0.1% / 1C.5 MEMOBUS/Modbus Setup Parameters204YASKAWA ELECTRIC SIEP C71060
C.6 Drive Operations by MEMOBUS/ModbusThe drive operations that can be performed by MEMOBUS/Modbus communication depend on drive parameter settings. T
C.7 Communications TimingTo prevent overrun in the slave drive, the master should wait a certain time between sending messages to the same drive. Inth
C.8 Message FormatuMessage ContentIn MEMOBUS/Modbus communications, the master sends commands to the slave, and the slave responds. The messageformat
The example in Table C.3 shows the CRC-16 calculation of the slave address 02H and the function code 03H, yielding theresult D140H.Note: This example
Table C.3 CRC-16 Checksum Calculation ExampleDescription Calculation Overflow Description Calculation OverflowInitial Value (FFFFH) 1111 1111 1111 111
uFront ViewsGFABCDEABCDEFGCIMR-J 2A0006BCIMR-J 2A0012BA – DIP switch S1 Refer to DIP Switch S1 Analog Input Signal Selection on page 48B – DIP swi
C.9 Message ExamplesBelow are some examples of command and response messages.uReading Drive MEMOBUS/Modbus Register ContentsUsing the function code 03
uWriting to Multiple RegistersFunction code 10h allows the user to write multiple drive MEMOBUS/Modbus registers with one message. This process workss
C.10 MEMOBUS/Modbus Data TableTable below lists all MEMOBUS/Modbus data. There are three types of data: command data, monitor data, and broadcastdata.
uMonitor DataMonitor data can be read only.Register No. Contents0020HDrive Status 1bit 0 During Runbit 1 During Reversebit 2 Drive Readybit 3 Faultbit
Register No. Contents002AHAlarm Contents1bit 0 to bit 1 Reservedbit 2 Run Command Input Error (EF)bit 3 Drive Baseblock (bb)bit 4 Overtorque Detection
00ABH Drive Rated Current00ACH to 00B5H Reserved00B6HFrequency Reference AfterSoft-starter0.01% units00B7H Reserved00B8H Frequency Reference 0.01% uni
00C8HAlarm contents 2bit 0 Undervoltage (Uv)bit 1 Overvoltage (ov)bit 2 Heatsink Overheat (oH)bit 3 Reservedbit 4 Overtorque 1 (oL3)bit 5 Reservedbit
Register No. Contents0001HDigital Input Commandbit 0 Forward Run (0: Stop 1: Run)bit 1 Direction Command (0: Forward, 1: Reverse)bit 2, 3 Reservedbit
C.11 Changing Drive ParametersThis section describes how the drive handles parameter changes by MEMOBUS/Modbus.uDrive Operations on Parameter ChangeWh
C.12 Communication ErrorsuMEMOBUS/Modbus Error CodesA list of MEMOBUS/Modbus errors appears below.When an error occurs, remove whatever caused the err
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C.13 Self-DiagnosticsThe drive has a built-in self-diagnosing function of the serial communication interface circuits. To perform the self-diagnosisfu
Standards ComplianceThis appendix explains the guidelines and criteria for maintaining CE and UL standards.D.1 SECTION SAFETY...
D.1 Section Safety DANGERElectrical Shock HazardDo not connect or disconnect wiring while the power is on.Failure to comply will result in death or se
NOTICEObserve proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.Failure to comply may result in ESD damage to
D.2 European StandardsFigure D.1 CE MarkThe CE mark indicates compliance with European safety and environmental regulations and is required for engagi
uEMC Guidelines ComplianceThis drive is tested according to IEC61800-3:2004 and it complies with the EMC guidelines.nEMC Filter InstallationThe follow
Three-Phase 200 V / 400 V ClassBCDEDFAGJIHL3L2L1EL1PEL3L2PEA – Ground the cable shieldB– Enclosure panelC – Metal plateD – Grounding surface (remove a
Single-Phase 200 V ClassBCDEDFAHGJINL1ENL1PEPEA – Ground the cable shieldB– Enclosure panelC – Metal plateD – Grounding surface (remove any paint or s
DriveCIMR-JoFilter Data (Manufacturer: Schaffner)TypeRatedCurrent (A)Weight(lb)Dimensions[W x L x H] (in)Y x XDriveMountingScrew AFilterMountingScrew4
D.3 UL StandardsThe UL/cUL mark applies to products in the United States and Canada indicates that UL has performed product testing andevaluation and
Mechanical InstallationThis chapter explains how to properly mount and install the drive.2.1 SECTION SAFETY...
Drive ModelCIMR-JoClass T Fuses Class L FusesModel Fuse Ampere Rating Model Fuse Ampere Rating4A0005 A6T25 25 CR6L-50/UL 504A0007 A6T25 25 CR6L-50/UL
Setting L1-01 = 2 selects a motor capable of cooling itself over a 10:1 speed range when running at 100% load. The oL1function derates the motor when
D.4 User Setting TableNo. NameUserSettingA1-01 Access Level Selection A1-03 Initialize Parameters A1-04 Password 1 A1-05 Password 2 b1-01 Frequenc
No. NameUserSettingL8-35 Side-by-Side Selection L8-38 Carrier Frequency Reduction n1-02 Hunting Prevention Gain Setting n3-13 Overexcitation Decele
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IndexNumerics3-Wire Sequence...1843-Wire Sequence Example ...
CPF20 ... 127, 129CPF21 ...
Ground Wiring ...40HH1-01...
Max Output Frequency... 182MEMOBUS/Modbus Communication Error... 127, 128, 129, 135ME
Run Command Selection ... 140, 179Run Command Selection during Program...
2.1 Section Safety WARNINGFire HazardProvide sufficient cooling when installing the drive inside an enclosed panel or cabinet.Failure to comply could
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Published in Japan July 2008 08-7MANUAL NO. SIEP C710606 31A <1>08-5-2_YEAYASKAWA ELECTRIC CORPORATIONIn the event that the end user of this
NOTICEWhen the input voltage is 440 V or higher or the wiring distance is greater than 100 meters, pay special attention tothe motor insulation voltag
2.2 Mechanical InstallationThis section outlines specifications, procedures, and environment for proper mechanical installation of the drive.uInstalla
uInstallation Orientation and SpacingInstall the drive upright as illustrated in Figure 2.1 to maintain proper cooling.ABBA – Correct B – IncorrectFig
2 mmDCCBBAA – Line up the tops of the drives.B – 30 mm minimumC – 100 mm minimumD – Airflow directionFigure 2.3 Space Between Drives (Side-by-Side Mou
nIP20/Open-Chassis DrivesTable 2.2 IP20/Open-Chassis (without an EMC filter)t1D1DWH1H2H2-M4W1D2Voltage ClassDrive ModelCIMR-JoDimensions (in)W H D W1
Table of Contentsi. PREFACE & GENERAL SAFETY... 9i.1 Preface ...
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Electrical InstallationThis chapter explains proper procedures for wiring the control circuit terminals, motor and powersupply.3.1 SECTION SAFETY
3.1 Section Safety DANGERElectrical Shock HazardDo not connect or disconnect wiring while the power is on.Failure to comply will result in death or se
NOTICEObserve proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.Failure to comply may result in ESD damage to
3.2 Standard Connection DiagramConnect the drive and peripheral devices as shown in Figure 3.1. It is possible to run the drive via the digital operat
<5> Use only a +24 V internal power supply in sinking mode; the source mode requires an external power supply Refer to I/O Connections on page 4
3.3 Main Circuit Connection DiagramRefer to diagrams in this section for the Main Circuit wiring connections. Connections may vary based on drive capa
3.4 Terminal Block ConfigurationThe figures in this section provide illustrations of the main circuit terminal block configurations of the different d
3.5 Protective CoversFollow the procedure below to remove the protective covers before wiring the drive and to reattach the covers after wiring iscomp
3.6 Main Circuit WiringThis section describes the functions, specifications, and procedures required to safely and properly wire the main circuit ofth
IP20/Open-Chassis Cover Removal and Installation ... 383.6 Main Circuit Wiring...
nThree-Phase 200 V ClassTable 3.3 Wire Gauge and Torque SpecificationsModelCIMR-Jo2ATerminal Screw SizeTighteningTorqueN•m (lb.in.)ApplicableGaugemm2
WARNING! Electrical Shock Hazard. Always use a ground wire that complies with technical standards on electrical equipment and minimizethe length of th
3.7 Control Circuit WiringNOTICE: Do not solder the ends of wire connections to the drive. Soldered wire connections can loosen over time. Improper wi
Type No. Terminal Name (Function) Function (Signal Level) Default SettingMain FrequencyReference InputA1 Frequency referenceInput voltage or input cur
nFerrule-Type Wire TerminationsCrimp a ferrule to signal wiring to improve wiring simplicity and reliability. Use CRIMPFOX ZA-3, a crimping toolmanufa
S1 S2 S3 S4 S5 SC A1 +V AC AM ACADCEBPreparing wireterminal endsA – Control terminal blockB – Avoid fraying wire strands when strippinginsulation from
3.8 I/O ConnectionsuSinking/Sourcing Mode SwitchSet the DIP switch S3 on the front of the drive to switch the digital input terminal logic between sin
S1+24VS2S3+24VS4S5SCS3SINKSOURCESINKSOURCEExternalpower supplyFWD Run/StopREV Run/StopExternal Fault N.O.Fault resetMulti-step speed 1Shielded cableFi
3.9 Main Frequency ReferenceuDIP Switch S1 Analog Input Signal SelectionThe main frequency reference can either be a voltage or current signal input a
3.10 Braking ResistorDynamic braking (DB) helps bring the motor to a smooth and rapid stop when working with high inertia loads. As the drivelowers th
5. PARAMETER DETAILS ... 715.1 A: Initialization...
Parameter SettingsL3-04: Stall Prevention During Deceleration 0: Stall prevention disabled.8.Operate the system and verify the required deceleration r
3.11 Interlocking with Connected MachineryFor safety reasons, applications that may be affected by the operation status of the drive should be set up
3.12 Wiring ChecklistNo. Item PageDrive, peripherals, option cards1 Check drive model number to ensure receipt of correct model. 172 Check for correct
Start-Up Programming & OperationThis chapter explains the functions of the LED operator and how to program the drive for initialoperati
4.1 Section Safety DANGERElectrical Shock HazardDo not connect or disconnect wiring while the power is on.Failure to comply will result in death or se
NOTICEObserve proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.Failure to comply may result in ESD damage to
4.2 Using the Digital LED OperatorUse the LED operator to enter run and stop commands, display data, edit parameters, as well as display fault and ala
No. Display Name Function12 ALM LED LightRefer to LED Screen Displays on page 57.13 REV LED Light14 DRV LED Light15 FOUT LED LightuDigital Text Displa
FlashingON ONONON ONON1 sFlashingquicklyFigure 4.1 RUN LED Status and Meaning/Drive output frequencyduring stopFrequency settingOFFONFlashingOFFOFFRUN
4.3 The Drive and Programming ModesThe drive functions are divided into two main groups accessible via the Digital LED Operator:Drive Mode: The Drive
6.2 Motor Performance Fine Tuning ...126Parameters for Tuning the D
Drive ModeOutput Voltage ReferenceSTOPMonitors the output voltage of the drive. Monitor DisplaySTOPMonitor parameters (U parameters) are displayed.Pro
• Verify Function: Verify parameter setting changes from original default values.• Setup Group: Access a list of commonly used parameters to simplify
Step Display/Result10.Press the key until back at the initial display.uVerifying Parameter Changes: Verify MenuThe Verify Menu lists edited parame
uParameters Available in the Setup GroupnSetup Mode (STUP)Parameters used for this drive are classified into A to U. To simplify the drive setup, freq
4.4 Start-up FlowchartThis section summarizes the basic steps required to start the drive. The flowchart is intended as a quick reference to helpfamil
4.5 Powering Up the DriveuPowering Up the Drive and Operation Status DisplaynPowering Up the DriveReview the following checklist before turning the po
4.6 No-Load Operation Test RunuNo-Load Operation Test RunThis section explains how to operate the drive with the motor uncoupled from the load during
4.7 Test Run with Load ConnecteduTest Run with the Load ConnectedAfter performing a no-load test run connect the motor and proceed to run the motor an
4.8 Verifying and Backing Up Parameter SettingsCheck changes to parameter settings using the Verify function. Refer to Verifying Parameter Changes: Ve
4.9 Test Run ChecklistReview the checklist before performing a test run. Check each item that applies.No. Checklist Page1 Thoroughly read the manual b
A. SPECIFICATIONS ... 169A.1 Heavy Duty and Normal Duty R
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Parameter Details5.1 A: INITIALIZATION...725.2 B: APPLICA
5.1 A: InitializationThe initialization group contains parameters associated with initial setup of the drive. Parameters involving the displaylanguage
The instructions below demonstrate how to set a new password. Here, the password set is “1234”. An explanation follows onhow to enter the password to
Step Display/Result11. The display automatically returns to the parameter display.Note: Parameter settings can be edited after entering the correct
5.2 b: ApplicationApplication parameters configure the source of the frequency reference, the Run command, DC Injection Braking, and otherapplication-
Figure 5.2 Setting the Frequency Reference by Current InputSetting 2: MEMOBUS/Modbus CommunicationsUsing this setting, the frequency reference can be
Step Display/Result4.Press the key to stop the motor. The RUN light will flash until the motor comes toa complete stop.flashingoffSetting 1: Contr
Drive output frequency is shut offRun CommandOutput FrequencyMotor rpmON OFFFigure 5.4 Coast to StopNote: After a stop is initiated, any subsequent
No. Parameter Name Setting Range Defaultb1-08 Run Command Selection while in Programming Mode 0 to 2 0Setting 0: DisabledA Run command is not accepted
Loopback Test... 210Writ
No. Name Setting Range Defaultb2-03 DC Injection Braking Time at Start 0.00 to 10.00 s 0.00 sNote: Before starting an uncontrolled rotating motor (e.g
5.3 C: TuningC parameters are used to set the acceleration and deceleration characteristics, as well as S-curves. Other parameters in thisgroup cover
NOTICE: Rapid deceleration can trigger an overvoltage fault. When faulted, the drive output shuts off, and the motor coasts. To avoid thisuncontrolled
uC4: Torque CompensationThe torque compensation function compensates for insufficient torque production at start-up or when a load is applied.Note: Be
No. Parameter Name Setting Range DefaultC6-02 Carrier Frequency Selection 1 to 7, FDetermined by o2-04.Reset when C6-01 is changed.Settings:C6-02 Carr
2. When C6-05 is set lower than 7, C6-04 is disabled and the carrier frequency will be fixed to the value set in C6-03.nRated Current Depending on Car
5.4 d: Reference SettingsThe drive offers various ways of entering the frequency reference. The figure below gives an overview of the reference input,
ReferenceMulti-StepSpeedH1-oo = 3Multi-StepSpeed 2H1-oo = 4Multi-StepSpeed 3H1-oo = 5Jog ReferenceH1-oo = 6Frequency Reference 4 (d1-04) ON ON OFF OFF
Internal frequencyreference d2-01OperatingrangeFrequency Reference Upper LimitSet frequency referenceFrequency Reference Lower Limitd2-02Figure 5.10
•Accel/decel ramp hold function (H1-oo= A)•Up/Down function (H1-oo = 10 and 11, sets the frequency reference by digital inputs)Parameter d4-01 determi
Preface & General SafetyThis section provides safety messages pertinent to this product that, if not heeded, may result in fatality,personal injur
5.5 E: Motor ParametersE parameters cover V/f pattern and motor data settings.uE1: V/f CharacteristicsnE1-01: Input Voltage SettingSet the input volta
V/f Pattern ExamplesTable 5.11 Constant Torque Characteristics, Examples 0 to 3Example 0 50 Hz Example 160 Hz(default)Example 2 60 Hz Example 3 72 Hz0
nV/f Pattern Settings E1-04 to E1-10Set up the V/f pattern as shown in Figure 4.6.No. Parameter Name Setting Range DefaultE1-04 Maximum Output Frequen
nE2-05: Motor Line-to-Line ResistanceSets the line-to-line resistance of the motor stator winding. Remember this value must be entered as line-line an
5.6 H: Terminal FunctionsH parameters are used to assign functions to the external terminals.uH1: Multi-Function Digital InputsnH1-01 to H1-05: Functi
50 ms min.Run commandOFF (stopped)Can be either ON or OFFOFF (forward)Motor speedForward/reversecommandStop commandStop Reverse Stop FowardTIMEForward
OperationInputsSetting 8 (N.O.) Setting 9 (N.C.)Normal operation Open ClosedBaseblock (Interrupt output) Closed OpenNOTICE: If using baseblock in elev
• When the frequency reference hold function is disabled (d4-01 = 0), the Up/Down frequency reference will be reset to 0when the Run command is cleare
Run/StopTIMEFast-Stop H1- = 17Decelerates at C1-09ON ONONONOutput FrequencyFigure 5.18 Fast-stop SequenceNOTICE: Rapid deceleration can trigger a
S1S2SCDriveForward RunReverse RunDigital Input CommonFigure 5.19 Example Wiring Diagram for 2-Wire SequenceSetting 61/62: Speed Search 1/2These input
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